Production launches

The service is addressed primarily to the companies involved in the assembly process of final products, distributors of plastic, aluminium or zinc components.

On customer’s request we conduct a full range of implementation works, i.e:

  • Optimisation of the outline of the workpiece in terms of meeting the technological requirements for the moulding process;
  • Adjustment of the visual aspects of the part in terms of aesthetics and ergonomics;
  • Material selection based on the guidelines for the application of the part, physical and chemical properties of the working environment of the part, etc;
  • Economic analysis of production and mould multiplicity based on estimated production volume and complexity of the part;
  • Designing the tool based on the results of tasks described above;
  • Ordering the manufacturing of the tool in a tool shop;
  • Ordering injection molding tests at our affiliated injection moulding plant or a customer-designated one, final part manufacturer;
  • Design and technological optimizations implemented as a result of conducted tests;
  • Shipping of the tool together with complete documentation, ready for the part production;

By choosing this solution the customer:

  • contacts with only one entity responsible during the entire project workflow;
  • no need to possess technical knowledge in the area of plastics processing or high pressure die casting;
  • no need for client to coordinate the entire workflow;

Contact us

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Our projects

Examples of special orders we have carried out for our customers

WORKPIECE PARAMETERS OPTIMISATION

Tool adjustment

Goal:
Reduce part weight and optimize production efficiency by modifying a HP die cast mold for aluminium (designed and manufactured by a competitive company)
Actions:
Relieving the weight of a workpiece by introducing ribbing, wall thickness correction in non-visible areas, applying industrial design to visible areas.
Result:
Part weight reduced by 30%
Production cycle time reduced by 20%

Increasing production efficiency

Tool adjustment

Goal:
Increase production efficiency and reduce part weight by adapting forming nests and tool functional sections
Actions:
Normalisation of wall thickness, introduction of ribbing in thermal junction areas, increased efficiency of the thermostatic system for cavities and forming cores
Result:
Improved workpiece surface quality
Eliminated problems associated with casting defects
Reduced part weight from 2.4kg to 1.9kg

Contact

Postal address:

PIKFORM Paweł Kiełbus

46g Wyścigowa St.

26-600 Radom

NIP:

959-010-04-56

REGON:

140049609

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