Mould corrections

The process of injection and pressure moulding is extremely complex. The large number of factors influencing the correct course of the process means that not all applied constructional and technological solutions work in every case.

Our experience helps us to correctly assess the validity of their application and the potential outcome. As a result, we are able to undertake tool adjustment services of competing companies in the following ranges:

  • Correction of workpiece technological features;
  • Correction of workpiece geometry;
  • Correction of mold kinematics;
  • Correction of workpiece geometry;
  • Correction of workpiece kinematics
  • Correction of plastic/aluminum feed systems;
  • Correction of part removal mechanisms;
  • Correction of cooling systems;
  • Removal of causes of processing defects;
  • Optimization of technological parameters;
  • Reduction of processing time;
  • Correction of cooling systems;
  • Reduction of the causes of processing defects;
  • Reduction of the causes of processing defects
  • Reduction of production cycle time;

When working on corrections to existing tools, various tools are at our disposal to improve the analysis process:

  • CAD software for simulation of tool kinematics and correction of documentation;
  • CAE software for analysis of material flow, cavity filling, deformation analysis and revealing areas of potential processing defects;
  • thermal imaging analysis enabling analysis of the actual temperature distribution in sockets and on forming cores;

We also benefit from support:

  • process engineers from the plastics industry;
  • process engineers from the plastics industry
  • process technologists from the;metalworking industry;
  • representatives of material suppliers;
  • representatives of toolmakers
  • workers at tool shops;
  • laborators and researchers at technical universities;

Contact us

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Our projects

Examples of special orders we have carried out for our customers

WORKPIECE PARAMETERS OPTIMISATION

Tool adjustment

Goal:
Reduce part weight and optimize production efficiency by modifying a HP die cast mold for aluminium (designed and manufactured by a competitive company)
Actions:
Relieving the weight of a workpiece by introducing ribbing, wall thickness correction in non-visible areas, applying industrial design to visible areas.
Result:
Part weight reduced by 30%
Production cycle time reduced by 20%

Increasing production efficiency

Tool adjustment

Goal:
Increase production efficiency and reduce part weight by adapting forming nests and tool functional sections
Actions:
Normalisation of wall thickness, introduction of ribbing in thermal junction areas, increased efficiency of the thermostatic system for cavities and forming cores
Result:
Improved workpiece surface quality
Eliminated problems associated with casting defects
Reduced part weight from 2.4kg to 1.9kg

Contact

Postal address:

PIKFORM Paweł Kiełbus

46g Wyścigowa St.

26-600 Radom

NIP:

959-010-04-56

REGON:

140049609

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